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DR-B2000-2 Semi-Automatic Blow Molding Machine for Medium Scale Production Lines

    DR-B2000-2 Semi-Automatic Blow Molding Machine for Medium Scale Production Lines

    DR-B2000-2 Semi-Automatic Blow Molding MachineThis infrared multi-functional plastic preform heater is powered by a three-phase four-wire 380V power supply (220V power can also be used). The machine consists of seven layers of heating lamps, divided into four heating zones. The electrical box contains heating control elements. Preheating time is generally 5-8 minutes. Temperature is automatically controlled by a temperature controller via thermocouples, ensuring stable temperature control within the heating chamber. The strong infrared penetration provides uniform, rapid, and reliable heating,...
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DR-B2000-2 Semi-Automatic Blow Molding Machine

This infrared multi-functional plastic preform heater is powered by a three-phase four-wire 380V power supply (220V power can also be used). The machine consists of seven layers of heating lamps, divided into four heating zones. The electrical box contains heating control elements. Preheating time is generally 5-8 minutes. Temperature is automatically controlled by a temperature controller via thermocouples, ensuring stable temperature control within the heating chamber. The strong infrared penetration provides uniform, rapid, and reliable heating, guaranteeing ideal heating results for the preforms. Production begins after the preforms have completed one cycle of heating. The specific temperature is adjusted according to the bottle forming requirements.

This unit is well-equipped, produces stable product quality, and has a wide range of applications. It boasts advantages such as low investment, low cost, low power consumption, quick return on investment, and easy operation. It is an ideal packaging machinery widely used by manufacturers of mineral water, beverages, pesticides, chemical reagents, pharmaceuticals, and oils.


Features

1. All machines are improved designs, meeting ISO 9001 quality system and CE standards.

2. Microcomputer control allows for more accurate control of technical parameters.

3. Simple and safe operation; requires only one person and no special training.

4. Semi-automatic blow molding machines can blow PET carbonated beverage bottles, mineral water bottles, cosmetic bottles, hot-fill bottles, pesticide bottles, oil bottles, etc.

5. Blow molding machines are suitable for PP milk bottle production, offering high transparency, high temperature resistance up to approximately 120 degrees Celsius, and the ability to withstand secondary high-temperature sterilization, making them a suitable alternative to glass bottles.

6. Low power consumption and high production capacity significantly reduce operating costs and improve production efficiency for customers.


Parameters

CategoryItemUNITDR-B2000
Main UnitProduct CapacityL2(2-cavity)1.5(2-cavity)1.5(2-cavity)
Outputpcs/h800-1000850-1200900-1400
Product Diametermm15-7515-7515-75
Bottle Diametermm105105105
Template Sizemm350*450350*450350*450
Mold Thicknessmm120-170120-170120-170
Mold Opening/Closing Strokemm170170170
Clamping ForceKN505050
Stretching Strokemm360360360
Working PressureMpa≤1.0≤1.0≤1.0
Blow Molding PressureMpa≤4.0≤4.0≤4.0
Blow Molding PowerKW0.20.2(2set)0.2(2set)
Main Unit WeightKG700700700
Main Unit Dimensionsmm1520*580*17801520*580*17801520*580*1780
OvenPowerKW1010(1set)30(1set)
WeightKG450500650
Dimensionsmm1450*700*11501720*700*11503500*750*1150





1. Introduction

The DR-B2000-2 Semi-Automatic Blow Molding Machine for Medium Scale Production Lines is a versatile and cost-effective solution designed for manufacturing PET bottles across a wide range of industries. Positioned between small manual systems and fully automated high-speed lines, this model is ideal for manufacturers seeking balanced productivity, operational flexibility, and controlled investment costs.

As global demand for PET packaging continues to grow—especially in the beverage, food, cosmetics, and chemical sectors—semi-automatic machines like the DR-B2000-2 play a crucial role in enabling scalable production without the complexity of full automation.

This guide provides a fully SEO-optimized, structured, and detailed overview of the DR-B2000-2 machine, including working principles, features, advantages, specifications, applications, and industry insights. It is suitable for use in product pages, category pages, blog content, and industrial directories.


2. What Is the DR-B2000-2 Semi-Automatic Blow Molding Machine?

The DR-B2000-2 semi-automatic blow molding machine is a two-cavity stretch blow molding system designed for producing PET bottles typically ranging from 50 ml to 2000 ml.

Definition

A semi-automatic blow molding machine is equipment that:

  • Uses heated PET preforms

  • Applies stretch and high-pressure air blowing

  • Requires manual preform loading and bottle removal

  • Automates critical forming processes

Key Characteristics

FeatureDescription
ModelDR-B2000-2
Machine TypeSemi-Automatic Stretch Blow Molding Machine
Cavities2
Bottle Range50 ml – 2000 ml
MaterialPET
OperationManual + Automated

3. Working Principle of DR-B2000-2

The DR-B2000-2 operates using a two-step stretch blow molding process, which ensures high-quality bottle production.

Step-by-Step Process

  1. Preform Production
    PET preforms are produced using injection molding machines.

  2. Infrared Heating
    Preforms are heated uniformly using infrared heating lamps.

  3. Manual Loading
    Operators place heated preforms into the mold cavities.

  4. Stretching Mechanism
    Stretch rods elongate the preforms to align molecular structure.

  5. High-Pressure Air Blowing
    Compressed air expands the preforms into bottle shapes.

  6. Cooling Process
    Bottles are cooled within the mold for structural stability.

  7. Bottle Ejection
    Finished bottles are removed manually or semi-automatically.

Benefits of the Process

  • High clarity and transparency

  • Uniform wall thickness

  • Strong mechanical strength

  • Low defect rate


4. Key Features

4.1 Dual Cavity Design

  • Produces two bottles per cycle

  • Improves productivity compared to single-cavity machines

4.2 Stable Performance

  • Reliable heating and blowing system

  • Consistent output quality

4.3 Easy Operation

  • User-friendly control interface

  • Minimal operator training required

4.4 Infrared Heating System

  • Even heating distribution

  • Adjustable temperature zones

4.5 Flexible Bottle Design

  • Supports multiple bottle shapes and sizes

  • Easy mold replacement

4.6 Energy Efficiency

  • Optimized power and air consumption

  • Lower operating costs


5. Advantages of DR-B2000-2 for Medium Scale Production

AdvantageDescription
Moderate InvestmentIdeal for growing businesses
Higher OutputDual cavity increases productivity
FlexibilitySuitable for multiple bottle types
Easy MaintenanceSimple mechanical structure
Space EfficientCompact design
ScalabilityCan integrate into larger lines

6. Technical Specifications

6.1 General Parameters

ParameterSpecification
ModelDR-B2000-2
Machine TypeSemi-Automatic
Cavities2
Bottle Volume50 ml – 2000 ml
Output Capacity800 – 2000 BPH
Control SystemPLC

6.2 Bottle Specifications

ItemValue
Max Bottle Height330 mm
Max Bottle Diameter100 mm
Neck Diameter15 – 38 mm
MaterialPET

6.3 Power Specifications

ItemSpecification
Heating Power12 – 18 kW
Total Power15 – 20 kW
VoltageCustomizable

6.4 Air System Requirements

ParameterRange
Low Pressure0.8 – 1.0 MPa
High Pressure2.5 – 3.5 MPa
Air ConsumptionDepends on production

6.5 Machine Dimensions

ComponentSize
Main MachineApprox. 1600 × 600 × 1610 mm
OvenApprox. 1800 × 700 × 1400 mm
Weight800 – 1200 kg

7. Applications

7.1 Beverage Industry

  • Water bottles

  • Juice bottles

  • Carbonated drink containers

7.2 Food Industry

  • Edible oil bottles

  • Sauce containers

7.3 Cosmetic Industry

  • Shampoo bottles

  • Lotion containers

7.4 Chemical Industry

  • Cleaning product bottles

  • Detergent containers

7.5 Pharmaceutical Industry

  • Medical liquid containers


8. PET Material Advantages

PropertyBenefit
LightweightReduces transport costs
High StrengthDurable and impact-resistant
TransparencyEnhances product visibility
RecyclabilityEnvironmentally friendly
Chemical ResistanceSuitable for various applications

9. Comparison with Other Machines

Semi-Automatic vs Fully Automatic

FeatureSemi-AutomaticFully Automatic
InvestmentLowHigh
OutputMediumHigh
LaborRequiredMinimal
FlexibilityHighModerate

Single Cavity vs Dual Cavity

FeatureSingle CavityDual Cavity (DR-B2000-2)
OutputLowerHigher
EfficiencyModerateHigh
CostLowerSlightly higher

10. Production Line Configuration

A typical medium-scale production line includes:

EquipmentFunction
Blow Molding MachineBottle forming
Air CompressorProvides compressed air
Air DryerRemoves moisture
FiltersEnsures clean air
Water ChillerCooling system
MoldsBottle shaping

11. Operation Guidelines

Best Practices

  • Use high-quality PET preforms

  • Maintain stable heating temperature

  • Monitor air pressure

  • Ensure proper mold alignment

Common Issues and Solutions

IssueCauseSolution
Uneven thicknessUneven heatingAdjust temperature zones
Bottle deformationIncorrect pressureOptimize air settings
Surface defectsPoor preform qualityUse better preforms

12. Maintenance Guide

Daily Maintenance

  • Clean heating lamps

  • Check air system

  • Inspect molds

Periodic Maintenance

  • Replace worn components

  • Lubricate moving parts

  • Calibrate controls


13. Industry Trends

The PET Bottle Manufacturing industry is evolving rapidly due to:

  • Increasing demand for bottled beverages

  • Growth in e-commerce packaging

  • Shift toward sustainable materials

  • Rising demand for customized bottle designs


14. Why Choose DR-B2000-2 for Medium Scale Production?

The DR-B2000-2 offers:

  • Balanced production capacity

  • Dual-cavity efficiency

  • Stable performance

  • Easy operation

  • Cost-effective investment

It is particularly suitable for manufacturers looking to scale production without transitioning to fully automatic systems.


15. Conclusion

The DR-B2000-2 Semi-Automatic Blow Molding Machine for Medium Scale Production Lines is a reliable and efficient solution for PET bottle manufacturing. With its dual-cavity design, stable performance, and flexible operation, it provides an excellent balance between productivity and cost.

For businesses aiming to expand production capacity while maintaining flexibility and affordability, this machine represents a strategic investment in modern packaging manufacturing.


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