1500-4 Semi-Automatic Blow Molding Machine
This infrared multi-functional plastic preform heater is powered by a three-phase four-wire 380V power supply (220V power can also be used). The machine consists of seven layers of heating lamps, divided into four heating zones. The electrical box contains heating control elements. Preheating time is generally 5-8 minutes. Temperature is automatically controlled by a temperature controller via thermocouples, ensuring stable temperature control within the heating chamber. The strong infrared penetration provides uniform, rapid, and reliable heating, guaranteeing ideal heating results for the preforms. Production begins after the preforms have completed one cycle of heating. The specific temperature is adjusted according to the bottle forming requirements.
This unit is well-equipped, produces stable product quality, and has a wide range of applications. It boasts advantages such as low investment, low cost, low power consumption, quick return on investment, and easy operation. It is an ideal packaging machinery widely used by manufacturers of mineral water, beverages, pesticides, chemical reagents, pharmaceuticals, and oils.
1. All machines are improved designs, meeting ISO 9001 quality system and CE standards.
2. Microcomputer control allows for more accurate control of technical parameters.
3. Simple and safe operation; requires only one person and no special training.
4. Semi-automatic blow molding machines can blow PET carbonated beverage bottles, mineral water bottles, cosmetic bottles, hot-fill bottles, pesticide bottles, oil bottles, etc.
5. Blow molding machines are suitable for PP milk bottle production, offering high transparency, high temperature resistance up to approximately 120 degrees Celsius, and the ability to withstand secondary high-temperature sterilization, making them a suitable alternative to glass bottles.
6. Low power consumption and high production capacity significantly reduce operating costs and improve production efficiency for customers.
| Item | DR-1500-4 |
| Cavity | 4Pcs |
| Max.product capacity | 1.5L |
| Min.inner neck diameter | 38mm |
| Max.product diameter | 120mm |
| Max. product height | 320mm |
| Max. Mould thickness | 110-230mm |
| Moudl openging stroke(Adjustable) | 160mm |
| Theoretical output | 2500-3000Bph |
| Operating pressure | 0.8-1.0Mpa |
| Blowing pressure | 10-30Mpa |
| Heater power | 20㎡kw |
| Machine weight | 650Kg |
| Heater weight | 1000Kg |
| Machine dimension(L*W*H) | 1.855*1.95*0.85m |
| Heater dimension(L*W*H) | 2.0*0.7*1.75m |
The 1500-4 Semi-Automatic Blow Molding Machine for 500ml to 1500ml PET Bottles is a versatile and reliable solution for medium-capacity PET bottle production. Designed for beverage, food, chemical, and household product packaging, this machine combines semi-automatic operation with stable and energy-efficient performance, making it ideal for medium-scale production lines.
With the growing global demand for 500ml to 1500ml PET bottles, especially in the beverage and chemical industries, manufacturers require a machine that balances cost efficiency, flexibility, and high-quality output. The 1500-4 semi-automatic machine addresses these needs by providing consistent bottle quality, easy operation, and flexible production options.
This guide is structured for SEO optimization, covering the machine’s definition, working principle, key features, advantages, technical specifications, applications, operational guidelines, maintenance, production line setup, and industry trends. It is suitable for blogs, product pages, and industry directories.
The 1500-4 Semi-Automatic Blow Molding Machine is a stretch blow molding system designed for producing PET bottles ranging from 500ml to 1500ml.
It is a machine that:
Converts PET preforms into bottles using infrared heating and compressed air
Supports manual preform loading and semi-automatic bottle ejection
Automates critical steps such as heating, stretching, and blowing
Produces bottles with consistent wall thickness, clarity, and strength
| Feature | Description |
|---|---|
| Model | 1500-4 |
| Machine Type | Semi-Automatic Stretch Blow Molding |
| Bottle Capacity | 500ml – 1500ml |
| Output | Single-cavity or multi-cavity options |
| Material | PET (food-grade, chemical-resistant) |
| Operation Mode | Manual + Automated |
| Application | Beverage, Food, Chemical, Household Packaging |
The 1500-4 machine operates on the two-step stretch blow molding principle, ensuring high-quality PET bottle production.
Preform Preparation
PET preforms are manufactured using an injection molding process.
Infrared Heating
Preforms are heated uniformly to reach optimal forming temperature.
Manual Loading
Operators place preforms into mold cavities.
Stretching Process
Stretch rods elongate the preforms, aligning the polymer molecules.
High-Pressure Air Blowing
Compressed air expands the preform into the mold shape.
Cooling Phase
Bottles are cooled in the molds to maintain shape and strength.
Bottle Ejection
Finished bottles are removed manually or semi-automatically.
Uniform wall thickness
High transparency and clarity
Excellent mechanical strength
Reduced material waste
Suitable for multiple industries
Combines manual flexibility with automated precision
Reduces labor costs while maintaining consistent quality
Reliable heating and blowing system
Consistent output with minimal defects
Optimized heating and air consumption
Low operational costs
Supports 500ml to 1500ml bottles
Compatible with various shapes and neck sizes
Simple mechanical structure
Rapid mold replacement
Minimal downtime
Strong mold locking mechanism
Ensures precise bottle formation
| Advantage | Description |
|---|---|
| Cost-Effective | Lower investment than fully automatic systems |
| Flexible Production | Adaptable to multiple bottle sizes and designs |
| Stable Operation | Consistent quality reduces defects |
| Easy to Operate | Minimal training required for operators |
| Compact Design | Saves factory floor space |
| Eco-Friendly | Supports recyclable PET bottles |
| Parameter | Specification |
|---|---|
| Model | 1500-4 |
| Machine Type | Semi-Automatic |
| Bottle Capacity | 500ml – 1500ml |
| Cavities | 1 – 4 (depending on configuration) |
| Output Capacity | 600 – 1800 BPH |
| Control System | PLC + HMI |
| Item | Value |
|---|---|
| Max Bottle Height | 300 mm |
| Max Bottle Diameter | 100 mm |
| Neck Diameter | 25 – 38 mm |
| Material | PET (Food-Grade, Chemical-Resistant) |
| Item | Specification |
|---|---|
| Heating Power | 8 – 12 kW |
| Total Power | 10 – 15 kW |
| Voltage | Customizable |
| Parameter | Range |
|---|---|
| Low Pressure | 0.8 – 1.0 MPa |
| High Pressure | 2.5 – 3.5 MPa |
| Air Consumption | Depends on output and bottle size |
| Component | Size |
|---|---|
| Main Machine | 1500 × 800 × 1600 mm |
| Heating Oven | 1800 × 700 × 1400 mm |
| Weight | 900 – 1200 kg |
Water bottles
Juice bottles
Carbonated drink bottles
Edible oil containers
Sauce bottles
Detergent bottles
Cleaning liquid containers
Shampoo bottles
Liquid soap containers
| Property | Benefit |
|---|---|
| Lightweight | Reduces shipping and transportation costs |
| Durable | Resistant to impact and deformation |
| Transparent | Improves product visibility |
| Chemical Resistant | Suitable for detergents, oils, and beverages |
| Recyclable | Eco-friendly packaging solution |
A complete production setup with the 1500-4 machine includes:
| Equipment | Function |
|---|---|
| Blow Molding Machine | Forms PET bottles |
| Air Compressor | Provides compressed air |
| Air Dryer | Removes moisture from air |
| Air Filters | Ensures clean compressed air |
| Water Chiller | Cools bottles for shaping and handling |
| Bottle Molds | Determines bottle size and shape |
Use high-quality PET preforms
Maintain stable heating temperature
Monitor air pressure consistently
Ensure proper mold alignment
| Issue | Cause | Solution |
|---|---|---|
| Uneven wall thickness | Improper heating | Adjust infrared lamp settings |
| Bottle deformation | Incorrect air pressure | Calibrate compressed air |
| Surface defects | Low-quality preforms | Use premium PET materials |
Clean heating lamps
Inspect air system and filters
Check mold alignment
Lubricate moving parts
Replace worn seals
Calibrate PLC and control systems
Increasing demand for 500ml–1500ml PET bottles in beverages and chemicals
Emphasis on energy-efficient and sustainable production
Growth of medium-scale semi-automatic machines for cost-effective production
Rise of custom bottle shapes and branding requirements
Flexible production for multiple bottle sizes
Stable and energy-efficient operation
Easy to operate and maintain
Suitable for food, beverage, chemical, and household industries
Cost-effective medium-scale solution for expanding production lines
The 1500-4 Semi-Automatic Blow Molding Machine for 500ml to 1500ml PET Bottles is a reliable, flexible, and cost-effective solution for medium-capacity PET bottle production. Its semi-automatic design, energy-efficient operation, and stable performance make it ideal for manufacturers in beverage, food, chemical, and household sectors.
This machine provides a perfect balance between productivity, operational efficiency, and scalability, allowing businesses to optimize production while controlling costs.
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